Happy to answer all questions with the information I have been given & gathered.
I hope you're all sitting comfortably? good, I'll begin
You probably all know this but Marcroft/ESG 'won' the original contract to refurb the 18 Mk3 coaches, with Marcroft as the 'lead' contractor, this followed on from a successful 'refurb' of Scotrail sleeper cars. Sounds impressive, but I'm led to believe this was an easy refurb, more like a top 'n' tail, anyway, I digress - Marcroft (now a subsidiary of EWS) have historically been a wagon maker/repairer, so this new venture into the field of coaching stock refurbs is to directly compete with the likes of Wabtec and therefore, is something new. Clearly, with lots of problems in ownership changes at GCR, no-one was sure whether or not Marcroft would get paid for the job, so things were left on the drawing board and at the top-level not much design/purchasing went on, but time did go by. As mentioned the wagon-bashers (not 'bashers' as in Neds or 'wagon' as in Class 44/45/46 - My Lords!! oops - age giveaway there) at Marcroft had a job to do but didn't possess the skill sets required.
Keeping it basic - Coaches need all "on-board services" just like a hotel does, so its Lighting, Air, Door Locking, Air Con, Toilets, Water, Heating, Restaurant cars and equipment blah blah.... Unfortunately Marcroft's own staff had only been trained and experienced in chassis (metal formers/workers/welders/platers), bogies (not the same type of bogies with spring sets and air-bag stuff that coaches need) and brakes. So they finally realised (after a struggle) that outside help (contractors) was needed in the way Alstom/Bombardier et al do when a new build or refurb is happening.
Unfortunately due to the timing of the labour requirement this too got off to a bad start with a lot of the 'pool' of Rail-biased dual skilled (mech/elec) contractor labour force being utilised elsewhere, such as Derby, Doncaster, Loughborough, Glasgow, Ilford etc etc, so they couldn't attract the staff they really needed. Coupled together with this, their own workforce are quite a union orientated lot and were very vocal when being expected to work alongside contractors doing similar work to them BUT getting paid more than twice as much, as I'm sure you Train Crew boys would admit being vocal if it was happening to you too! In short ESG (Engineering Support Group and part of EWS) took over in the 'lead' position of the running of the project and has now sub-contracted to recruitment agencies to get the more 'artisan' type contractors (mech/elec) in ASAP, but this too has also taken time.
Another problem is that because of the 'newness' to Marcroft of this whole refurb type business, certain 'long-lead' time parts failed to be ordered soon enough, indeed some parts won't be in until December this year to fully complete anything - my personal belief is that they may 'knife and fork' the first complete six coach set out by mid January, but on the 'up side' they do have two coaches 'almost' ready for a press shoot and visit taking place this week, I also believe a follow-on order by Arriva for 40 more Mk3s could go to Marcroft/ESG if the dignitaries like the look of these.
Facilities at the depot such as cleanliness of the units, shed location adjacent to other works (shared shed) leave a lot to be desired too, it sounds daft but you cannot work without it being 'right' in all areas. DJW is right in saying that speed should improve, but that will happen only when shop floor process control is working properly. By the way DJW, there is no mod to fit CE tanks on these coaches so the poo will still hit the track!! There are also NO bodyside repairs being undertaken, ripples & kinks remain in situ. FGW put brand new seats (including frames), window glass, draught screens, bodyside lights, luggage racks, toilets (pans/sinks) and coach lighting in their refurb, but alas GCR are leaving the old items in place
All in all everyone concerned is doing there level best to get the product out the door, but there have been a lot of problems along the way - and not all have been mentioned here either.
In terms of quality and looks, having worked on Mk4 GNER Mallard stock; Mk3 First Great Western and Mk3 'One' coaches - I would say that would be my order for Gold, Silver and Bronze, with I anticipate GCR a close 4th.
Bogies? Mk3 LHCS have BT10 Spec bogies rated to 110mph the conversion would require a change or upgrade to BT10B/C 125mph bogies, but an outside contractor is already dealing with this – I’m not sure if there are any problems in supply of these because my involvement was with ‘on site’ stuff.
The gun should be considered loaded but with a blank I think as I've tried to be as fair as I can to everybody here and not spread blame all over the place. I must say it feels good to be able to post on here to get a few things off my chest so to speak!! Thanks for reading
