Strathclyder
Established Member
Was it not the crankcases rather than the heads?
The Paxman History site has a paragraph on the crankcase issues with the ZH engines:You may be correct, I couldn't remember.
The engines initially supplied to British Railways were of aluminium alloy construction. Cracking of the castings became a major problem and the engines were rebuilt by Paxman with cast-iron crankcases at great cost to the Company. John Cove, who worked for Paxman at the time, has told me that British Railways had previously tested the first pair of engines with aluminium crankcases before placing an order for a quantity. By that time Paxman had had some experiences with aluminium castings on the YHA and possibly also the YGA aircooled engine. Both types had experienced troubles with threads and failures in cast aluminium. John went on to say: "Consequently we suggested to BR that we supply the engines with cast iron crankcases from the start but BR were quite adamant that they wanted the engines to be exactly the same as the ones they had tested and which had given no trouble. We were so keen to get the order that we failed to stand up for what we believed was necessary and so supplied them in aluminium. But before long these engines in service had run longer hours than the test engines and troubles began to become apparent and we had to change all the crankcases to iron. The troubles then ceased but this would have been unnecessary if we had taken a stronger line before the order was placed."
The 'first pair of engines' part is most likely referring to the experimental DMU Derby Works outshopped in 1956 (put together using converted ex-LMS coaches and bogies from withdrawn Euston-Watford EMUs) to trial the ZH; these lasted until December 1957 after which Paxman asked that their equipment be returned. Railcar link with more info below: