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Porterbrook Cl.769 'Flex' trains from 319s, initially for Northern

Class319&373

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Does anyone know if the 75mph restriction on the NT 769s been lifted? After recently taking a few rides on them between Bolton and Salford Crescent, some of them seem to be running at the normal speed a 319 would run in that corridor.
 
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AM9

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Not that we know of!!

I don't get the need to race to the Crescent anyway as there's about 3 mins standing time there.
That's fine, providing it leaves Bolton not more than 3 minutes late, or there are other traffic issues on the line requiring some catch-up.
 

Jamesrob637

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Trust me for someone who drives it regularly, It'll be bang on time by the time it gets to Deansgate, if it's more than 10 late leaving Bolton

Just keep making sure that the 16:17 Southport to Alderley Edge is 769 as that's my usual train home from Deansgate to Heaton Chapel :D
 

adrock1976

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What's it called? It's called Cumbernauld
Does anyone know if the 75mph restriction on the NT 769s been lifted? After recently taking a few rides on them between Bolton and Salford Crescent, some of them seem to be running at the normal speed a 319 would run in that corridor.

Have any 319s/769s been operating in Southampton at all?

NT is the depot code for Northam Depot in Southampton, hence why I am asking.
 

Wyrleybart

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Have any 319s/769s been operating in Southampton at all?

NT is the depot code for Northam Depot in Southampton, hence why I am asking.

I believe GWR have taken the odd unit to Eastleigh due to a ahortage of siding space at Reading depot.
The Orion 768s and 326s have been spending time at Eastleigh and one run failed and stabled in the Baltic siding at Winchester a couple of weeks ago.
 

507020

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== Doublepost prevention - post automatically merged: ==

Only 3 769s were out today, but inexplicably one was 769450, the same one which failed at Southport and had to be dragged back dead. Unsurprisingly, at 20:36 at Bolton, the front engine failed to start and the unit ran very slowly at half power, barely at 30mph, to Westhoughton, where it took several attempts at a reset and 11 minutes to get both engines to start, but luckily the service wasn’t forced to terminate at Wigan in the pouring rain and arrived at Southport 11 minutes late. Have there been any instances of passengers being unable to reach their destination by rail due to 769s failing?
 
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Wyrleybart

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ly the service wasn’t forced to terminate at Wigan in the pouring rain and arrived at Southport 11 minutes late. Have there been any instances of passengers being unable to reach their destination by rail due to 769s failing?
Very likely I imagine. The 769 that failed on the Rhymney line a couple of days ago, where it had to be rescued by 37418. I imagine it succeeded in cancelling several hours worth of Rhymney line trains. It apparently took two hours worth of running at 5mph to get the failure to Rhymney, and that was after the 37was manned up at Rhymney and run light diesel to rescue the failure - in amongst the detonator protection etc
 

AM9

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Very likely I imagine. The 769 that failed on the Rhymney line a couple of days ago, where it had to be rescued by 37418. I imagine it succeeded in cancelling several hours worth of Rhymney line trains. It apparently took two hours worth of running at 5mph to get the failure to Rhymney, and that was after the 37was manned up at Rhymney and run light diesel to rescue the failure - in amongst the detonator protection etc
That would be an issue with the choice of the TOC to recover failed trains rather than the fact that any particular type of train might fail sometimes.
 
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Was 769458 on the 0931 southport to Manchester Victoria yesterday (12th August). I can tell it felt slower on diesel mode, maybe it was due to the service stopping at all west Lancashire stations. When it changed to electric mode at bolton, it was like going back onto a 319
 

507020

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Very likely I imagine. The 769 that failed on the Rhymney line a couple of days ago, where it had to be rescued by 37418. I imagine it succeeded in cancelling several hours worth of Rhymney line trains. It apparently took two hours worth of running at 5mph to get the failure to Rhymney, and that was after the 37was manned up at Rhymney and run light diesel to rescue the failure - in amongst the detonator protection etc
I heard about that. Was the reason the 37 could only go at 5mph to do with the 37 being too heavy for the track or the 769 having failed? I suspect part of Northern’s decision to run 769s to Southport (and not somewhere like Rose Hill Marple with a single platform) is that as well as running mostly under the wires, there is the platform capacity at Southport for a failed unit to be stabled until they get round to moving it.
Was 769458 on the 0931 southport to Manchester Victoria yesterday (12th August). I can tell it felt slower on diesel mode, maybe it was due to the service stopping at all west Lancashire stations. When it changed to electric mode at bolton, it was like going back onto a 319
The Diesel engine is supposed to emulate a relatively poor 3rd rail supply. A 769 can reach 75mph on Diesel but full power is not available to it for acceleration. Once it reaches Bolton and has access to all its power, it can accelerate at the same rate as a 319.

The 769s on Diesel don’t feel slow to me as such, but when 769450 was running at half power with only a single engine, it was noticeably being painfully slow to accelerate and only doing about 25mph when it passed Lostock Junction, with it proving impossible to even reach 40mph before stopping at Westhoughton to attempt a reset.

Going in the other direction last week, the 769 I was on had the opposite problem. The engines didn’t stop until the train was half way to Moses Gate. Of course by this time the pantograph was up so whatever the engines were doing didn’t cause a problem.

I would like to know if the electrical configuration tries to maintain a constant 750V DC, with only the current varying with the speed of the engine, or if the voltage also drops when power is reduced. If the engines were wired in series, I doubt 375V from a single engine would be enough to move the train very far at all.
 

AM9

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I heard about that. Was the reason the 37 could only go at 5mph to do with the 37 being too heavy for the track or the 769 having failed? I suspect part of Northern’s decision to run 769s to Southport (and not somewhere like Rose Hill Marple with a single platform) is that as well as running mostly under the wires, there is the platform capacity at Southport for a failed unit to be stabled until they get round to moving it.

The Diesel engine is supposed to emulate a relatively poor 3rd rail supply. A 769 can reach 75mph on Diesel but full power is not available to it for acceleration. Once it reaches Bolton and has access to all its power, it can accelerate at the same rate as a 319.

The 769s on Diesel don’t feel slow to me as such, but when 769450 was running at half power with only a single engine, it was noticeably being painfully slow to accelerate and only doing about 25mph when it passed Lostock Junction, with it proving impossible to even reach 40mph before stopping at Westhoughton to attempt a reset.

Going in the other direction last week, the 769 I was on had the opposite problem. The engines didn’t stop until the train was half way to Moses Gate. Of course by this time the pantograph was up so whatever the engines were doing didn’t cause a problem.

I would like to know if the electrical configuration tries to maintain a constant 750V DC, with only the current varying with the speed of the engine, or if the voltage also drops when power is reduced. If the engines were wired in series, I doubt 375V from a single engine would be enough to move the train very far at all.
I would expect the gensets are rated for a nominal 750VDC output to the bus bit are current limited. We know that during development testing, there were issues with each generator sensing the voltage rise of the other and backing off, causing a sustained 'hunting'. The regulation of the engines was changed to prevent this.
As the driver controls the speed of the train by the same controller that is used for electric operation it would seem that all running involves the traction electronics applying power that keeps the DC bus within designed working limits*. So in the event of the gensets not providing enough power to meet the demands of the controller setting, the traction electronics would reduce the actual drive current to match it. That is why the trains can still (albeit slowly) pull away with only a single engine running, - quite an effective recovery mode when needed.
* The minimum permissable voltage on a 750V traction supply is around 500V so the original class 319 hardware would probably have that capability.
 

edwin_m

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I would expect the gensets are rated for a nominal 750VDC output to the bus bit are current limited. We know that during development testing, there were issues with each generator sensing the voltage rise of the other and backing off, causing a sustained 'hunting'. The regulation of the engines was changed to prevent this.
As the driver controls the speed of the train by the same controller that is used for electric operation it would seem that all running involves the traction electronics applying power that keeps the DC bus within designed working limits*. So in the event of the gensets not providing enough power to meet the demands of the controller setting, the traction electronics would reduce the actual drive current to match it. That is why the trains can still (albeit slowly) pull away with only a single engine running, - quite an effective recovery mode when needed.
* The minimum permissable voltage on a 750V traction supply is around 500V so the original class 319 hardware would probably have that capability.
If this was a totally new design I expect the electronics controlling the motors would talk to those controlling the gensets, to limit the power consumption to within the maximum provided by the generators when in diesel mode, and probably also limit it to a lower value if only one generator was running. However, in this case I suspect they last thing they wanted to do was tinker with the 1980s electronics and software of the 319, so would have attempted to make the diesels emulate the third rail and if the traction system demanded too much power it would be restricted by the reduction in bus voltage.
 

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If this was a totally new design I expect the electronics controlling the motors would talk to those controlling the gensets, to limit the power consumption to within the maximum provided by the generators when in diesel mode, and probably also limit it to a lower value if only one generator was running. However, in this case I suspect they last thing they wanted to do was tinker with the 1980s electronics and software of the 319, so would have attempted to make the diesels emulate the third rail and if the traction system demanded too much power it would be restricted by the reduction in bus voltage.
The 319s would need low voltage detection anyway so maybe that is inherent in the as-built traction electronics. i wonder how much 'software' there would be in the 319s as microprocessors were pretty constrained in the mid-80s and most control of them would be on fusible link PROMs or maybe EPROMs in the form of firmware.
 

edwin_m

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The 319s would need low voltage detection anyway so maybe that is inherent in the as-built traction electronics. i wonder how much 'software' there would be in the 319s as microprocessors were pretty constrained in the mid-80s and most control of them would be on fusible link PROMs or maybe EPROMs in the form of firmware.
I agree there would be some sort of voltage detection in the 319, not sure whether it would just shut off completely if it went under the limit or reduce power more gradually as the voltage declined. But that's a bit different from the traction software "knowing" how much power was available and not demanding any more than that.

I seem to recall Modern Railways saying that the 319s had microprocessor-controlled choppers using GTO thryristors, and the fact this was mentioned probably meant it was new at the time (GTOs certainly were). It was certainly considered innovative when the previous state of the art in UK dual voltage was a standard DC camshaft fed by a transformer and rectifier on the 313s. The Liverpool Street re-signalling used early generation 68000-series processors about the same time (in the IECC, only 6800s in the vital interlockings, and yes there were EPROMS, part of my job was to lug a few thousand to London for an upgrade). I also had a 68000 in an Atari Mega 1, so there were some relatively powerful processors around if you were prepared to look for them.
 

Wyrleybart

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I heard about that. Was the reason the 37 could only go at 5mph to do with the 37 being too heavy for the track or the 769 having failed? I suspect part of Northern’s decision to run 769s to Southport (and not somewhere like Rose Hill Marple with a single platform) is that as well as running mostly under the wires, there is the platform capacity at Southport for a failed unit to be stabled until they get round to moving it.

I agree there would be some sort of voltage detection in the 319, not sure whether it would just shut off completely if it went under the limit or reduce power more gradually as the voltage declined. But that's a bit different from the traction software "knowing" how much power was available and not demanding any more than that.

I seem to recall Modern Railways saying that the 319s had microprocessor-controlled choppers using GTO thryristors, and the fact this was mentioned probably meant it was new at the time (GTOs certainly were). It was certainly considered innovative when the previous state of the art in UK dual voltage was a standard DC camshaft fed by a transformer and rectifier on the 313s. The Liverpool Street re-signalling used early generation 68000-series processors about the same time (in the IECC, only 6800s in the vital interlockings, and yes there were EPROMS, part of my job was to lug a few thousand to London for an upgrade). I also had a 68000 in an Atari Mega 1, so there were some relatively powerful processors around if you were prepared to look for them.

I salute your knowledge Edwin. I asked on another forum months ago why 319s were the chosen EMUs for "Flexing" and whether newer and possibly simpler 321s might be more suitable. It was explained to me that the chopper control was a much better starting point.
 

507020

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I would expect the gensets are rated for a nominal 750VDC output to the bus bit are current limited. We know that during development testing, there were issues with each generator sensing the voltage rise of the other and backing off, causing a sustained 'hunting'. The regulation of the engines was changed to prevent this.
As the driver controls the speed of the train by the same controller that is used for electric operation it would seem that all running involves the traction electronics applying power that keeps the DC bus within designed working limits*. So in the event of the gensets not providing enough power to meet the demands of the controller setting, the traction electronics would reduce the actual drive current to match it. That is why the trains can still (albeit slowly) pull away with only a single engine running, - quite an effective recovery mode when needed.
Since I am unable to experience a 769 at 100mph (and even if I was it would only ever be on electric from Bolton to Salford Crescent), I have been wondering if it would be possible to reach or sustain 100mph given a longer time to accelerate, but no additional power from the engines than a pair of 150s with a top speed of 75mph. Judging by the lack of performance when running on a single engine, I would suspect this is not the case. It is impressive that they can move at all with only a single engine running.
If this was a totally new design I expect the electronics controlling the motors would talk to those controlling the gensets, to limit the power consumption to within the maximum provided by the generators when in diesel mode, and probably also limit it to a lower value if only one generator was running. However, in this case I suspect they last thing they wanted to do was tinker with the 1980s electronics and software of the 319, so would have attempted to make the diesels emulate the third rail and if the traction system demanded too much power it would be restricted by the reduction in bus voltage.
Please tell me there is no 1980s software in use on 319/769s. No wonder they don’t work properly.
* The minimum permissable voltage on a 750V traction supply is around 500V so the original class 319 hardware would probably have that capability.
…
The 319s would need low voltage detection anyway so maybe that is inherent in the as-built traction electronics. i wonder how much 'software' there would be in the 319s as microprocessors were pretty constrained in the mid-80s and most control of them would be on fusible link PROMs or maybe EPROMs in the form of firmware.
Effectively, the older the stock, the more likely it is to behave when running on a low voltage. The 507/508s (with the same DC equipment as 313s) have managed perfectly well with around 400V between the site of Maghull North and Town Green on the Ormskirk line for many years and the 502s before them could handle even less power. The design being a good 10 years newer, I would expect the limit if the 319s as built to be significantly higher. If they were fed 375V from a single Diesel generator, rather than 750V at half current, I would expect them to refuse to move at all.

While there is a wealth of “electronics” underneath one, the PEPs certainly have no “software” present in their control systems as such a thing did not practically exist in the 1970s, but advanced rapidly in the following few years. When we look at more modern 3rd rail stock, I wouldn’t be surprised if 444/450s do run everything almost entirely in software. With the very newest Class 777s there is no “surprise” or “almost” about it. The advantages with all of the different systems on a train being integrated in software and able to talk to each other, with the competence of Siemens or Stadler writing it can be of improved efficiency and a good thing, but I bet most of the problems with the 769s are software related, whether it is 1980s software or an update that was written last week.
I agree there would be some sort of voltage detection in the 319, not sure whether it would just shut off completely if it went under the limit or reduce power more gradually as the voltage declined. But that's a bit different from the traction software "knowing" how much power was available and not demanding any more than that.

I seem to recall Modern Railways saying that the 319s had microprocessor-controlled choppers using GTO thryristors, and the fact this was mentioned probably meant it was new at the time (GTOs certainly were). It was certainly considered innovative when the previous state of the art in UK dual voltage was a standard DC camshaft fed by a transformer and rectifier on the 313s. The Liverpool Street re-signalling used early generation 68000-series processors about the same time (in the IECC, only 6800s in the vital interlockings, and yes there were EPROMS, part of my job was to lug a few thousand to London for an upgrade). I also had a 68000 in an Atari Mega 1, so there were some relatively powerful processors around if you were prepared to look for them.
There were also Motorola 68000s in the Commodore Amiga, Sega Mega Drive and the early Macintosh, before Apple moved to the Power architecture. Much better than any of the Intel rubbish available at the time, which could scarcely power a scientific calculator.
 

43096

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I salute your knowledge Edwin. I asked on another forum months ago why 319s were the chosen EMUs for "Flexing" and whether newer and possibly simpler 321s might be more suitable. It was explained to me that the chopper control was a much better starting point.
Two other reasons: the 319s have a DC power bus from the driving vehicles to the motor car which the 321s don’t and therefore makes wiring simpler, and second the project is a Porterbrook initiative and they don’t own any 321s.
 

AM9

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Since I am unable to experience a 769 at 100mph (and even if I was it would only ever be on electric from Bolton to Salford Crescent), I have been wondering if it would be possible to reach or sustain 100mph given a longer time to accelerate, but no additional power from the engines than a pair of 150s with a top speed of 75mph. Judging by the lack of performance when running on a single engine, I would suspect this is not the case. It is impressive that they can move at all with only a single engine running. ...
The 769s were said to be capable of just over 90mph on diesel and level track. That is feasible given long enough to get to that speed. At that speed, most of the power at the axles is needed for rolling resistance which is generally quite low on fairly modern passenger stock, and of course air resistance - largely determined by the front end cross sectional area and the general smoothness of the rest of the rain. It increases by the square of the speed. Comparing the top speed with a class 150 is OK in terms of rolling and air resistance is OK (assuming you don't mean a 150/2 which with its gangway connection probably has more resistance than the relatively clean 769 frontage. What is different though is the gearing in the transmission, i.e. the 150 is optimised for 75mph maximum which would be at the limit of the peak power band of its diesel engines. The electric motors on the 319s are optimised for 100mph and by adjusting the drive current and controlling the field strength using the traction electronics, they can achieve their top speed from a fixed DC bus. On the 769s, with an electric transmission between the prime power diesel and the motors, there is plenty of scope to keep the diesel engine well within its maximum power band by controlling the excitation on the three phase generators to maximise the power on the DC bus.

... Effectively, the older the stock, the more likely it is to behave when running on a low voltage. The 507/508s (with the same DC equipment as 313s) have managed perfectly well with around 400V between the site of Maghull North and Town Green on the Ormskirk line for many years and the 502s before them could handle even less power. The design being a good 10 years newer, I would expect the limit if the 319s as built to be significantly higher. If they were fed 375V from a single Diesel generator, rather than 750V at half current, I would expect them to refuse to move at all. ...
Clearly an individual example of an old EE507 motored EMU could run with a much wider range of line voltages than more modern stock, it has simple resistors to limit the current through the motors and as long as there is enough to turn the motors, the train will move. The 4 motors on the 769s draw nearly 250Kw each, and the 750V bus can only supply about 550kW total. If the motors were allowed to draw enough current such that the voltage dropped to half (i.e. your 375kW figure) that implies that unless the generators run into a serious field collape condition, they would be dissipating about 250kW imnternally as pure resistive losses. Also the auxiliary supplies would also suffer severely.
 

WAO

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IIRC the tolerance on 750V dc was 570V - 900V, although an abused dc motor, being current driven could turn over at a much lower applied voltage as the back emf would then be low.

The control problem is classically balancing static and dynamic accuracy with stability (freedom from cyclic hunting). Neither can be perfect as sensitivity brings instability. Presumably the diesel alternator set control problem is one of sequencing, with the fast changing demands being difficult to meet. Engine, alternator and traction motors must all be matched within their respective safe limits.

In my experience this would have been a problem to be addressed on the factory test bed over months of trials with dead loads and various control schemes, digital and otherwise, before trying to drive a train with it. That however puts the (real) engineers in charge, not the contract and project managers and software writers.

Physics rules OK.

WAO
 

AM9

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IIRC the tolerance on 750V dc was 570V - 900V, although an abused dc motor, being current driven could turn over at a much lower applied voltage as the back emf would then be low.

The control problem is classically balancing static and dynamic accuracy with stability (freedom from cyclic hunting). Neither can be perfect as sensitivity brings instability. Presumably the diesel alternator set control problem is one of sequencing, with the fast changing demands being difficult to meet. Engine, alternator and traction motors must all be matched within their respective safe limits.

In my experience this would have been a problem to be addressed on the factory test bed over months of trials with dead loads and various control schemes, digital and otherwise, before trying to drive a train with it. That however puts the (real) engineers in charge, not the contract and project managers and software writers.

Physics rules OK.

WAO
Well if you recall, there was a problem with hunting and the control hardware (or firmware) was modified to enable balanced loading of the two generators. MUch of the discussion was in this thread around 3 years ago. See here.
 

WAO

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Before my time, of course but it seems that there are still problems.

My point is that these gremlins should largely be sorted out in the works, not with paying customers on board.

WAO
 

AM9

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Before my time, of course but it seems that there are still problems.

My point is that these gremlins should largely be sorted out in the works, not with paying customers on board.

WAO
They probably would have been largely eliminated by now but with the pandemic there has been all sorts of disruption that has not only prevented much of the mileage accumulation to happen but also, when any issues are identified, the appropriate maintenance and/or engineering resource may not have been available so there has been little opportunity to clear down probems satisfactorily.
Meanwhile the relationship of cascading/decommisioning/introduction of fleets has also in some cases produced worse-case mismatches. In the programme of removal of DMUs for accessibility reasons has started, leaving the TOCs with little choice but to push these units into service with no suitable replacements other than 769s with issues that are not fully resolved. In service reliability terms, a bit of a perfect storm.
 

Wyrleybart

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Two other reasons: the 319s have a DC power bus from the driving vehicles to the motor car which the 321s don’t and therefore makes wiring simpler, and second the project is a Porterbrook initiative and they don’t own any 321s.
I understand the DC power bus thing "43096" but I understand Wabtec have had to install the other power bus anyway, so presumably it would be possible even though obviously necessary, to fit the power bus(es) to a 321.

Frankly, from inception this project is at least five years old yet neither Northern or TfW are able to deliver a consistently robust service with any more than 75% availability. Ironically TfW's fleet of nine have barely seen two in traffic most days this week, and ironically they are purely DEMUs with no 25kV involvement at all.

Pains to me to say it but Northern and TfW should have bought a few extra CAF 19x and Porterbrook's flex project should have, and should still be dragged off to Simms at Newport.

We haven't witnessed the Orion and GWR availability stats yet, although the only Orion example spent the other weekend abandoned in the Baltic siding at Winchester. Blame it on teething trouble if you like
 

AM9

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I understand the DC power bus thing "43096" but I understand Wabtec have had to install the other power bus anyway, so presumably it would be possible even though obviously necessary, to fit the power bus(es) to a 321.
AFAIK, the 769s haven't had 'the other power bus' installed (whatever that is). What was required was a negative return cable running the length of the train. When running on 3rd rail or OLE, the return for the DC or ac load is via that track. When running in DE mode, the generator negative side isisolated, so a gauranteed treturn path has been installed. As far as 321s go, their traction control is not on a DC bus, so it would be unsuitable for taking power from a 3 phase source.

Pains to me to say it but Northern and TfW should have bought a few extra CAF 19x and Porterbrook's flex project should have, and should still be dragged off to Simms at Newport. ...
You are of course assumimng that:
a) there is a budget for even more new trains
b) that more pure diesel units would be acceptable in the light of climate change policies
c) that CAF is in a position to supply extra trains in a time short enough to prevent the need for 769s to fill the gap.
 

Jamesrob637

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One has failed at Meols Cop on the outbound of what should be my train home. 13:49 Alderley Edge to Southport. The return 16:17 to Alderley Edge isn't at Oxford Road and probably won't turn up. Another 6-car 331 for me it seems. Yesterday it was delayed by tresspassers so not Northern's fault however it was only 2-car so there must've been a problem somewhere and sometime.
 

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