One thing that I did spot, but which is not really mentioned in the report, is the action that should occur if there is a requirement to remove a wire that is not labelled.
In an earlier version of the SMTH document, test plan CA01 would have been used to disconnect a cable or wire.
Here’s the beginning of that test plan:
Test Plan CA01 (Remove and Refit a Cable Core or Wire) issue 07 dated 07/03/2020
Includes:
All cable core/cores or a single wire including line wires where the removal and refitting of the same correctly labelled cable core/wire or line wire is to be carried out.
A previously removed or broken, but correctly labelled, cable core(s)/wire including line wires, which is causing a fault (proceed from step 06).
Excludes:
Refitting any removed or broken cable core(s)/wires including line wires, not correctly labelled.
Then the following note:
Where a previously removed or broken, or not correctly labelled cable core(s)/wire including line wires, is encountered and is causing a fault, see NR/SMTH/Part03/A06 (Defined Check: check for correct labelling).
Followed by step 1:
1. CORRELATION CHECK cable core/wire to the wiring diagram (where more than one cable core/wire/line wire is to be removed at once).
The trainers that I had were very clear, if removing more than one wire, all unlabelled wires should be fitted with permanent or temporary labels.
In the same version of SMTH it says in part A:
Test/A06
Defined Check: Check for Correct Labelling
Issue No: 06 Issue Date: 04/09/2021
The relevant bit for wires and cables being:
3. Correct Labelling of Cables and Wires
Many Maintenance Test Plans specify the correct labelling and subsequent independent checking of cables and wires where disconnection is required as part of the like-for-like replacement or for the temporary diversion of circuits.
A wire or cable core is correctly labelled when it is uniquely marked or identified, and its label corresponds to the diagram. This can be achieved by checking the wire or cable core is terminated correctly prior to labelling or, where it is not terminated, its identity shall be physically traced or electrically proved. Electrical proving shall require positive proof of connection rather than apparent absence of a connection. Use of the CONTINUITY TEST might be required. If practical, wires shall be removed and refitted one at a time.
Cable core numbers or wire bead markers may be acceptable when clearly visible and unambiguous. In other cases, a tie-on or stick-on temporary label might be required. Temporary labels shall not damage either wires or equipment. They shall be removed on completion of the work or on rectification of a temporary diversion to avoid confusion. The essential feature is that everyone likely to be involved in the work or testing shall understand the labelling system adopted.
A process for the temporary labelling of diverted cable cores is given in
NR/SMTH/Part01/Module/12 (The Diversion of a Circuit/Relay Contact or Emergency Equipment Relocation).
END
Correlation Check:
Check A07
Defined Check: Correlation Check
Issue No. 05 Issue Date: 05/03/11
1. Purpose
Correlation is the comparison of an existing signalling system with the current design records, to check that the two are in agreement.
This involves:
Physical tracing or electrical proving of circuitry/ cables to ensure that they run to where the diagrams state.
And:
Correlation requires two members of staff, one of whom shall be deemed competent to carry out correlation. The assistant shall check the equipment and the competent correlator shall mark the diagrams.
The equipment shall be checked TO THE DIAGRAMS to avoid any chance of differences to the diagram being missed.
Marking the diagram only being relevant if you are using a copy, the maintenance copy should bot be marked.
For the Correlation Check, there are two versions, the full version would not be needed here, the SMTH Correlation version would be sufficient:
SMTH Correlation
1. Check that the correct circuit is identified for correlation.
2. Check that a diagram is available to correlate the circuit against. Note that very simple correlation can be made against the maintenance copy of the drawings. Should the work be more complicated, a photocopy of the relevant drawing is acceptable? (Note that where a photocopy is used, the copy should be kept with the NR/SMTH test record on completion of testing).
3. If a photocopy is used, Check that the photocopy and the maintenance copy are the same issue.
However, please note that the current version of the SMTH document is rather different.
Test plan CA12 does not include a Correlation Check. It does have step 2 and step 3:
2. Check cable is correctly labelled.
This means that the actual multicore cable has a label fitted to it with its name or number, it’s not referring to an individual wire/cable core.
3. Check cable cores are correctly labelled.
But there is no note to say how to proceed if the labelling is not correct.
The after re-connection section says:
7. Check cable cores are replaced as labelled.
Then the last step is:
13. Check or arrange for correct labelling of the cable or cable cores.
My thoughts are that the SMTH documentation really needs to be reviewed as over the years with all the alterations, it’s become inconsistent and in some areas, it’s not as clear as it should be.
At no point should safety critical signalling work involve having multiple unlabelled wires/cable cores being disconnected where they are intended to be reconnected at a later stage. Or just as bad, where the labelling is not readable or where the existing labelling is not sufficiently unique for correctly identifying individual wires/cable cores (relevant because sometimes multiple cables are terminated on the same cable terminal strip).
If a technician does find that they have multiple unlabelled wires that need reconnecting, tracing the wires as described in the Correlation Check should be done.