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Why do the BREL and MetCam Networkers sound different?

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Sad Sprinter

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I mean, I know they’re from two different manufacturers, but they’re for the same basic train with the same basic specifications. So what exactly is it they did differently in the manufacturing process that makes the inverters so differently to each other?
 
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They're fitted with different electrical equipment/traction motors/bogies. Respectively the BREL/ABB units are Hitachi (replacing the original Brush equipment)/Brush/BREL whereas the Metro Cammell units are GEC-Alsthom/GEC-Alsthom/SRP
 

NSEWonderer

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I know but what is different within the equipment that causes the different sounds.
The inverters are what is mainly the difference in sound. Simply how the voltage and frequency is controlled to feed the motor is where you get the difference.

GTO inverters aka the ones used on the original Brel Units and the GEC/Alstom units are only capable of controlling the motors to a few 100Hz of frequency a second. Such low frequency means you'll hear them much more loudly than the Hitachi units which run the newer IGBT inverters.

IGBT inverters are capable of controlling the motor to almost 10x that of previous GTO inverters(hence the replacement) of the original Brush Inverters. With IGBT the frequency of control is usually set high enough of which results usually in a more quieter train. Class 345s are prime example of this, IGBT VVVF inverter units that are quiet as can be.

Credits below to the ItsYa165 for the videos
 
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fgwrich

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I mean, I know they’re from two different manufacturers, but they’re for the same basic train with the same basic specifications. So what exactly is it they did differently in the manufacturing process that makes the inverters so differently to each other?
As I found out on here a while back, they may look similar but they are completely different units despite being under the Networker family. Even the doors are completely different.
 

brad465

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As I found out on here a while back, they may look similar but they are completely different units despite being under the Networker family. Even the doors are completely different.
Something I pride myself on was the attention to detail I had aged 4-5 (in the year 2000) in relation to the Networkers. Back then I could link the two different motor sounds to the door buttons, door sounds and to a lesser extent the slight window shape variation. Connex's 365s were a major curveball for me at that age, as they combined the BREL exterior with a MetCam motor sound, while also looking much fancier inside. It wasn't until I was a teenager and had better web access, that I learnt about Class numbering and understood the differences in more detail.
 

NSEWonderer

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Sorry something I should have specified, I was wondering why the original Brush motors sound different to the GEC ones, not the remade IGBT drives.
Still would very down to how frequently the GTO inverters of the Brush Alstom switch on and off the voltage going into the motors vs that if the GEC. Its really all down to the frequency.
 

NSEWonderer

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Why would the frequency needed to be different though, were the two unit types specified for two different service types?
Nope, just different approaches to cooking the same egg in a nutshell. I doubt that a stock tender would have specified to that degree of intricacy in terms of the frequency the inverter switches on and off.

It's two different companies that made an inverter for each 465 bodyshell. There will be differences indeed based on whatever BREL and GEC Alstom both developed and tested based on the general specifications.

Similar thing happens with aircraft. The Boeing 777-200s have 3 different engine types, all 3 engine manufacturers had the same general specification given yet the engines are all somewhat different yet meet the general specification given.
 
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edwin_m

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Why would the frequency needed to be different though, were the two unit types specified for two different service types?
The frequencies are similar in different GTO drives from the early 1990s, as they are limited by the switching speed of the GTO thyristor as mentioned above. Different manufacturers faced the same challenge of driving the motor effectively across the speed range while avoiding critical frequencies that would interfere with the signalling. They will have adopted different algorithms in the software, so the sound varies in a different way. There may also be differences in the motor designs or the gearing, which changes the frequency they need to be fed with to get the same speed.

As also mentioned above, the more recent IGBT devices can switch much faster so normally work at higher frequencies where interference is less of a concern.
 

syncmode

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Why would the frequency needed to be different though, were the two unit types specified for two different service types?
Because it's a hard problem without one obvious solution.

This video - How electric trains work and why they make interesting sounds - has some great explanations of electric train motor control from the enthusiast perspective, if you've not seen it before.

I'll do my best to explain my layperson's understanding but it's been a long time since I had physics lessons. Corrections are welcome.

SRt4ZPF.gif


This GIF is a good visual aid for getting your head around what the asynchronous AC motor needs to do - you need a constantly varying magnetic field to control it, which you get from supplying three different phases of AC power to separate coils in the motor. Each phase needs to be synchronised with the others, but offset, to keep this field changing the right way. And in order to change the speed - and as the speed changes, because there's a feedback loop - you need to constantly change the frequency of all the phases.

So you need to be able to generate AC power at arbitrary and changing frequencies - this is why this form of motor control is called a variable-frequency drive. And the way this is done is to start with DC power and convert it into the correct shape of AC power, which is all 'inverter' means. It's done with transistors (or thyristors, but the differences don't really matter for understanding the train sounds. "GTO" and "IGBT" etc are implementation details and can be misleading in that regard).

You can think of a transistor as being like a remote-controlled switch that can turn on and off in fractions of a second. If you turn the DC power supply on and off fast enough and with some strategically placed delays, you can basically fake an AC waveform - it's ripply but it's good enough to get the motor to work.

330px-PWM%2C_3-level.svg.png


This technique is called pulse-width modulation and it's used all over the place, including in some later trains with DC motors where it's just used to vary the voltage. The inverter generates the pulses and they induce audible noise in the motor itself.

The transistors are switched by a microcontroller in order to make the pulses and the pulsing strategy is just part of a computer program that runs on it. Where the pulses should be in order to generate the necessary waveforms is up to the designer of that system. Think about all the diverse software you use on a PC, and how different programs can be even if they are solving much the same problem - programmers are reinventing the wheel all the time.

The Wikipedia page for PWM shows some of the different strategies just for generating waves in the first place. Your program may well have inputs that it has to make complex decisions with, like the current speed or state of the magnetic field in the motor. You're switching very high power motors so you'll generate a lot of electromagnetic noise, in an environment where there is sensitive signalling equipment all over the place. Then there are economic and physical limits to microprocessor power and the viable switching frequencies of the transistors/thyristors. And one of the factors is how smart the programmer was feeling!

All that affects which pulse modes you need and where, and how complicated the strategy can be in the first place. A more complicated strategy might produce less noise, be more efficient, or prolong the life of the motor, but may well be beyond the capabilities of the components you have to work with.

Add on intellectual property and closely guarded trade secrets and it's no wonder that there's all these different ways of solving the same general problem! It's just complicated.

There are families of these systems. This stuff tends to be developed by big engineering conglomerates with a long history of mergers and acquisitions; so Bombardier even before they were bought out by Alstom, for example, produced at least two different kinds. Which leads to strange things like how the Electrostars on Gautrain have the same (or similar) motor but a different inverter to the British ones, and therefore sound different.

It is broadly the case that trains from the dawn of this technology sounded more 'interesting' because the lower pulsing frequencies tend to be more noticeable, and they have more and/or earlier changes in pulse modes which are what produce the 'gear changing' effect. But there are lots of modern trains that still have very distinctive pulse changes, like the dramatic switch to synchronous pulsing modes you hear on Electrostars and the Hitachi AT family.

Post #4 demonstrates something really cool, which is that, as I mentioned earlier, this process doesn't just generate audible noise in the motors, it generates electromagnetic noise over a much further distance than just the inside of the motor itself. So you can use an inductive coil to turn this back into electrical signals and see the waves that they make up for yourself and hear them much more distinctly. You can go and look at induction recordings on YouTube and compare by sound and visual representation of the waves what each type of train is doing, and become even more attuned to and obsessed with these sounds, if you're the type to :) It's very exciting that it's been done for British trains now because for a while it was only rail enthusiasts in Japan who had worked out that you could do this.
 

hwl

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Because it's a hard problem without one obvious solution.

This video - How electric trains work and why they make interesting sounds - has some great explanations of electric train motor control from the enthusiast perspective, if you've not seen it before.

I'll do my best to explain my layperson's understanding but it's been a long time since I had physics lessons. Corrections are welcome.

SRt4ZPF.gif


This GIF is a good visual aid for getting your head around what the asynchronous AC motor needs to do - you need a constantly varying magnetic field to control it, which you get from supplying three different phases of AC power to separate coils in the motor. Each phase needs to be synchronised with the others, but offset, to keep this field changing the right way. And in order to change the speed - and as the speed changes, because there's a feedback loop - you need to constantly change the frequency of all the phases.

So you need to be able to generate AC power at arbitrary and changing frequencies - this is why this form of motor control is called a variable-frequency drive. And the way this is done is to start with DC power and convert it into the correct shape of AC power, which is all 'inverter' means. It's done with transistors (or thyristors, but the differences don't really matter for understanding the train sounds. "GTO" and "IGBT" etc are implementation details and can be misleading in that regard).

You can think of a transistor as being like a remote-controlled switch that can turn on and off in fractions of a second. If you turn the DC power supply on and off fast enough and with some strategically placed delays, you can basically fake an AC waveform - it's ripply but it's good enough to get the motor to work.

330px-PWM%2C_3-level.svg.png


This technique is called pulse-width modulation and it's used all over the place, including in some later trains with DC motors where it's just used to vary the voltage. The inverter generates the pulses and they induce audible noise in the motor itself.

The transistors are switched by a microcontroller in order to make the pulses and the pulsing strategy is just part of a computer program that runs on it. Where the pulses should be in order to generate the necessary waveforms is up to the designer of that system. Think about all the diverse software you use on a PC, and how different programs can be even if they are solving much the same problem - programmers are reinventing the wheel all the time.

The Wikipedia page for PWM shows some of the different strategies just for generating waves in the first place. Your program may well have inputs that it has to make complex decisions with, like the current speed or state of the magnetic field in the motor. You're switching very high power motors so you'll generate a lot of electromagnetic noise, in an environment where there is sensitive signalling equipment all over the place. Then there are economic and physical limits to microprocessor power and the viable switching frequencies of the transistors/thyristors. And one of the factors is how smart the programmer was feeling!

All that affects which pulse modes you need and where, and how complicated the strategy can be in the first place. A more complicated strategy might produce less noise, be more efficient, or prolong the life of the motor, but may well be beyond the capabilities of the components you have to work with.

Add on intellectual property and closely guarded trade secrets and it's no wonder that there's all these different ways of solving the same general problem! It's just complicated.

There are families of these systems. This stuff tends to be developed by big engineering conglomerates with a long history of mergers and acquisitions; so Bombardier even before they were bought out by Alstom, for example, produced at least two different kinds. Which leads to strange things like how the Electrostars on Gautrain have the same (or similar) motor but a different inverter to the British ones, and therefore sound different.

It is broadly the case that trains from the dawn of this technology sounded more 'interesting' because the lower pulsing frequencies tend to be more noticeable, and they have more and/or earlier changes in pulse modes which are what produce the 'gear changing' effect. But there are lots of modern trains that still have very distinctive pulse changes, like the dramatic switch to synchronous pulsing modes you hear on Electrostars and the Hitachi AT family.

Post #4 demonstrates something really cool, which is that, as I mentioned earlier, this process doesn't just generate audible noise in the motors, it generates electromagnetic noise over a much further distance than just the inside of the motor itself. So you can use an inductive coil to turn this back into electrical signals and see the waves that they make up for yourself and hear them much more distinctly. You can go and look at induction recordings on YouTube and compare by sound and visual representation of the waves what each type of train is doing, and become even more attuned to and obsessed with these sounds, if you're the type to :) It's very exciting that it's been done for British trains now because for a while it was only rail enthusiasts in Japan who had worked out that you could do this.
It is a lot more complicated than that:
All rail three phase drives use the most complicated Vector control* or more precisely Direct Torque Control (DTC) or Field Orientated Control (FOC) , of which there are several several sub flavours and descendants of each depending on whether you are the in the Siemens / Infineon (DTC) or Brown Boveri (Mannheim) / RU Bochum (FOC) [e.g. ABB/Bombardier] camps for IP . The family tree in the wiki article below needs extending to the right with more generations in practice (no mention of DSR or ISR descendants of FOC (your Electrostar/Gautrain examples)).

* a very basic wiki article on Vector control (with lots missing):

One of the key people in the development of rail three phase drives (and inventor of the ubiquitous 4QC for rectification) was the late Manfred Depenbrock:

There are two key frequencies to differentiate:
a) the frequency of AC supplied to the motors - this typically ranges (i.e. varies) from 0-80Hz and is pretty much correlated to train speed.
For 4 pole motors typically used in EMUs the frequency supplied to the field windings typically needs to be 7-8% faster than the frequency target for the rotor (or 5-6% for 6 pole motors used in locomotives) is accelerating or maintaining speed with power applied. For rheostatic or regenerative braking the supplied frequency needs to be similarly lower. For coasting everything is turned off.
The frequency target for the rotor is determined by the wheel diameter (including wear), gearing, motor geometry and desired (optimised) wheel slip. To maintain train speed the frequency is maintained (there is no need to constantly vary - see my red highlight above), to accelerate the train it is gently increased so there is only a slight mismatch and to decelerate it is gently decreased. If there is more than a minor discrepancy between target rotor frequency and actual rotor frequency the torque drop off very quick providing inherent ultra fast wheel slip protection.
It is this frequency that need to avoid generating frequencies either directly or harmonics than might interfere with signalling hence a window around 50Hz has to be avoided due to the potential for older track circuit interference which operate at 50Hz in 3rd rail DC areas hence there is a sub-optimal frequency skip either side of 50Hz for either the main frequency (at mid motor/train speed) or key prime harmonics of the main frequency (at low motor/train speed). (Or the existing 33Hz track circuits that have been giving Siemens nightmares on the new Picc stock...)

b) the (maximum) switching frequency of modulation (e.g. how thin can the slices be). For GTO this was 350-400Hz but for IGBT 1600-2250Hz. With IGBT the thinner slices enable smaller more frequent the step changes in voltage/current, the smaller step changes ultimately result in less audible noise.
The ramp rate of the switching also matters as the "sides" of the pulse aren't vertical by slightly angled (more angled for GTO than IGBT) which also affects the audio (trapezia rather than rectangles).
To ameliorate the harmonics and EMC issues for the big step changes GTO drives often used multi-layer topography with two or three layers of GTOs with each layer having different max voltage settings and time offsetting of the switching between layers to enhance smoothing, with significant affects on the audio you can hear.

Microprocessor power hasn't been a limitation for the last decade.


Loads of Brits can and could do the monitoring for years (I have the equipment and understanding) - but most are way to busy!
 

Wilts Wanderer

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Another good example of visually identical train fleets that sound totally different when taking power / rheostatic braking are the Northern and Jubilee tube fleets, both are Siemens-built stock but have different traction equipment. The Jubilee 1996 sets make a complete racket whereas the Northern 1995 sets generally just a pleasing ‘whistle’.
 

43096

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Another good example of visually identical train fleets that sound totally different when taking power / rheostatic braking are the Northern and Jubilee tube fleets, both are Siemens-built stock but have different traction equipment. The Jubilee 1996 sets make a complete racket whereas the Northern 1995 sets generally just a pleasing ‘whistle’.
Neither are Siemens built. Alstom was the manufacturer.

The Jubilee line stock are GTO inverters, whereas the Northern line stock has the later IGBT type, hence the difference in sounds.
 

Wilts Wanderer

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Neither are Siemens built. Alstom was the manufacturer.

The Jubilee line stock are GTO inverters, whereas the Northern line stock has the later IGBT type, hence the difference in sounds.

Thanks, of course they are. My brain said one thing and my hands typed another :s

The irony is the 1995 stock has the more modern arrangement and the 1996 the older - Wikipedia claims the GTO inverters are essentially derived straight from the 465/466 Networker design.
 

syncmode

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It is a lot more complicated than that:
All rail three phase drives use the most complicated Vector control* or more precisely Direct Torque Control (DTC) or Field Orientated Control (FOC) , of which there are several several sub flavours and descendants of each depending on whether you are the in the Siemens / Infineon (DTC) or Brown Boveri (Mannheim) / RU Bochum (FOC) [e.g. ABB/Bombardier] camps for IP . The family tree in the wiki article below needs extending to the right with more generations in practice (no mention of DSR or ISR descendants of FOC (your Electrostar/Gautrain examples)).

Oh, fascinating - I have noticed similarities between seemingly disparate systems and tried to find out more about this but without knowing the correct keywords it's nearly impossible, and the way these conglomerates constantly change shape just makes it even harder. It would be wonderful if you had the time to outline this further for the benefit of those interested, but this is already an excellent set of names for further research.

There are two key frequencies to differentiate...

Thank you so much for your explanations here - I tried to sketch my understanding but knew I was missing a lot :oops: I'm wary of spreading misinformation on a topic where enthusiasts are often left grasping at something technically complicated, but hoped it was worth trying. An intuitive/conceptual approach can only get me so far before I have to find a textbook and learn some maths...

Microprocessor power hasn't been a limitation for the last decade.

Indeed - but I have a feeling it is relevant for the Brush system from the 465s discussed in this thread, which I suspect used a very programmatically simple PWM strategy? It no longer exists to make an induction recording of but to my ear it sounds incredibly similar to this early Toshiba VFD.

Loads of Brits can and could do the monitoring for years (I have the equipment and understanding) - but most are way to busy!

Absolutely - I meant among amateur railway enthusiasts such as myself, where it's only fairly recently that any widespread understanding beyond "GTO and IGBT" has taken hold, and some of this has flowed cross culturally - on YouTube, for example, a lot of videos in English will use the keyword 'VVVF' which as I understand it is the Japanese terminology. 'Modern' electric train sounds are a subject of much interest, I suspect especially for newer generations of enthusiast, so I hope for a more and more accurate understanding of this stuff to develop in the scene.

Another good example of visually identical train fleets that sound totally different when taking power / rheostatic braking are the Northern and Jubilee tube fleets, both are Siemens-built stock but have different traction equipment. The Jubilee 1996 sets make a complete racket whereas the Northern 1995 sets generally just a pleasing ‘whistle’.

These were GEC Alsthom, later Alstom. IIRC they are visually similar because they have the same bodyshell but in many other respects they are totally different, having been based on very different specifications. The 1996 stock design is a lot older and you can hear that its inverter is closely related to the one that survives on the non-retractioned 465s. I gather the 1995 stock's inverter is the same Alstom ONIX system used on the Juniper family and the Pendolino, which stay in an asynchronous PWM mode with a high-pitched carrier frequency the whole time, and hence have no "gear changing" effect at all.

The Aventras mentioned up-thread aren't just quiet because of high frequency switching leading to a high pitched sound - they use a randomised carrier frequency in asynchronous mode that I think in effective/average terms is actually lower pitched than the fixed one the Electrostars had, but the sound is much more diffuse because there isn't just one peak to the acoustic (and EMF) noise. This is another interesting demonstration - it's easy to assume that between the Electrostar and Aventra designs a completely different inverter platform was used, because they sound so different. But if you likewise compare the 2009 stock and the S stock, they actually sound very similar, it's just that the S stock has this random element and the 2009 stock does not. Across all these Bombardier trains it was an evolution of the same design, maybe even just configured differently.
 

edwin_m

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It is this frequency that need to avoid generating frequencies either directly or harmonics than might interfere with signalling hence a window around 50Hz has to be avoided due to the potential for older track circuit interference which operate at 50Hz in 3rd rail DC areas hence there is a sub-optimal frequency skip either side of 50Hz for either the main frequency (at mid motor/train speed) or key prime harmonics of the main frequency (at low motor/train speed). (Or the existing 33Hz track circuits that have been giving Siemens nightmares on the new Picc stock...)
There are other frequencies that must be avoided too, such as the Reed track circuits that operate at a range of frequencies in the low hundreds of Hz. DC systems generate hundreds of amps of return current, but if more than an amp or so of this is at one of those frequencies (or 50Hz) and there is a danger of the train disappearing from the signalling system. So this makes the traction software even more complicated, especially if it was previously developed for a different country that didn't have these constraints. Not to mention the problem of proving to very high levels of certainty that there is no credible fault that can produce any of these frequencies.
 

boiledbeans2

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It is a lot more complicated than that:
All rail three phase drives use the most complicated Vector control* or more precisely Direct Torque Control (DTC) or Field Orientated Control (FOC) , of which there are several several sub flavours and descendants of each depending on whether you are the in the Siemens / Infineon (DTC) or Brown Boveri (Mannheim) / RU Bochum (FOC) [e.g. ABB/Bombardier] camps for IP . The family tree in the wiki article below needs extending to the right with more generations in practice (no mention of DSR or ISR descendants of FOC (your Electrostar/Gautrain examples)).

* a very basic wiki article on Vector control (with lots missing):

I had always thought rail 3-phase drives used scalar control. Because one inverter controls multiple motors. For vector control, you need the position of the rotor. And naturally, the multiple rotors don't stay in sync because each axle might slip differently.

So how is vector control implemented for a configuration of 1 inverter to multiple motors?
 

hwl

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Absolutely - I meant among amateur railway enthusiasts such as myself, where it's only fairly recently that any widespread understanding beyond "GTO and IGBT" has taken hold, and some of this has flowed cross culturally - on YouTube, for example, a lot of videos in English will use the keyword 'VVVF' which as I understand it is the Japanese terminology. 'Modern' electric train sounds are a subject of much interest, I suspect especially for newer generations of enthusiast, so I hope for a more and more accurate understanding of this stuff to develop in the scene.
VVVFD is the correct terminology most people get lazy and lose a few Vs (or need a TLA?)
VVVFD = Variable Voltage Variable Frequency Drive
VVFD = Variable Voltage & Frequency Drive
VFD = Variable Frequency Drive

In rail the usual idea is to keep the voltage constant above ~20% power levels and have just the current vary (increase) above that. Below ~20% the voltage tapers but not in the same crude way as most of the simplistic scalar control methods (e.g. used on older domestic washing machines)

The Aventras mentioned up-thread aren't just quiet because of high frequency switching leading to a high pitched sound - they use a randomised carrier frequency in asynchronous mode that I think in effective/average terms is actually lower pitched than the fixed one the Electrostars had, but the sound is much more diffuse because there isn't just one peak to the acoustic (and EMF) noise. This is another interesting demonstration - it's easy to assume that between the Electrostar and Aventra designs a completely different inverter platform was used, because they sound so different. But if you likewise compare the 2009 stock and the S stock, they actually sound very similar, it's just that the S stock has this random element and the 2009 stock does not. Across all these Bombardier trains it was an evolution of the same design, maybe even just configured differently.
One reason the 345s are quiet is that the motors have external blower motors for cooling so there is much less motor rotational noise escaping and no motor fan noise. Also the electronics are all contained in fewer larger boxes (often covering motors on multiple vehicles) with just 4 boxes overall on 345 so much less radiative potential, not the several boxes (often multiple per vehicle) of older products like Aventra or Desiro, which is much better for EMC and weight (far less box and cabling mass).

Care should also be taken when using Asynchronous and Synchronous for the frequencies as all the 3 phase traction motors used on GB are all Asynchronous motors (i.e. there are more rotor elements than field winding coils) hence the potential to cause confusion. The traction motors used on the LU 2024 stock are synchronous PM motors.

== Doublepost prevention - post automatically merged: ==

I had always thought rail 3-phase drives used scalar control. Because one inverter controls multiple motors. For vector control, you need the position of the rotor. And naturally, the multiple rotors don't stay in sync because each axle might slip differently.

So how is vector control implemented for a configuration of 1 inverter to multiple motors?

Rail was one of the early main use cases of Vector control...

Have a look at a motor torque / rpm chart for a 3 phase drive fed a fixed frequency, then contemplate - give the shape of the curve they can only ever be slightly out of sync at worst, most of the time it works fine if you keep the wheel diameters on the bogie near enough matched.

For some direct Vector Control sub families e.g. Direct Torque Control - DTC (Siemens 1967) you need rotor position (and hence an encoder) for very low RPM operation (the maths has problems near zero unless you have some kind of rpm data, for trains this is equivalent to at or below toddler walking pace, luckily ground speed radar / axle encoders are a very helpful alternative) but for others e.g. indirect Field orientated control - FOC (BBC Mannheim 1970s) and later sub families e.g. DSR or ISR (used by ABB/Adtranz/Bombardier/Alstom) or MPC (Model predictive control) you do not need to know the rotor positions as you can very accurately infer the rotor position using electrical measurements and lookup tables (very microprocessor limited until the last 15 years), but for all you still still need to know the speed of the vehicle accurately to set the target frequency.

Originally with GTO and high costs it was multiple motors per inverter, non metro (e.g. LU typically being 1 inverter / 4 axles on a motor vehicle (with small motors) but 465 used 1 inverter/ bogie) but modern stock this century (e.g. Electrostar/Desiro onwards) has now swapped to 1 inverter per axle/motor which does indeed work slightly better. With IGBT the voltage can be higher and ideally lower current per device are better hence 1 inverter/motor became the logical choice with the swap to IGBT.

BBC Mannheim / Henschel (Kassel) [the rail part of BBC Mannheim and all Henschel Kassel later became parts of Adtranz, later Bombardier and now Alstom] tired Scalar in the DE2500 programme from 1965 onwards as Vector was still a theoretical concept at that point when that started as no one had done it in practice and decided it need to be Vector for rail and used DTC sub variant DSC (developed by BBC-Mannheim / TU Ruhr, (DSC side stepped Siemens DTC patents)) in the three prototypes in the early 1970s. In ~1973/4 they recognised that 1 inverter per bogie worked fairly well in practice for DTC, you just simply had to use the lower of the two rotor speeds from the rotary encoders on the motors on a bogie (and similarly for 3 axle bogies) and due to the shape of the motor torque / rpm curve the other motor will "automatically" do the right thing. This solution was rolled out on the DB 120 programme (BBC-Mannheim, Henschel, Siemens & Krauss Maffei) from 1977 (the last 120s were retired by DB in 2023) and many others since (including ICE1 and ICE2) till the IGBT 1 motor per inverter era.

== Doublepost prevention - post automatically merged: ==

Indeed - but I have a feeling it is relevant for the Brush system from the 465s discussed in this thread, which I suspect used a very programmatically simple PWM strategy? It no longer exists to make an induction recording of but to my ear it sounds incredibly similar to this early Toshiba VFD.
Toshiba and the other Japanese electronics firms involved in rail traction are generally philosophically aligned with the ABB (mostly ex BBC Mannheim with elements of Zurich and Vasteras) school of thinking so no surprise they sound similar to the original ABB for Brush 465 drives (also see Cl 92 and EuroTunnel locomotives for similar ABB - Brush partnerships)
 
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TT-ONR-NRN

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I feel as though if, for whatever reason, a train manufacturer wanted to, they could somehow make the train produce a desired traction sound. The Taurus, for example - I feel like it has to be a deliberate wiring. You’re telling me the flagship train of Austria singing “Do Re Mi,” the world famous song of the famously Austrian based The Sound of Music is entirely a coincidence?
 

43096

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I feel as though if, for whatever reason, a train manufacturer wanted to, they could somehow make the train produce a desired traction sound. The Taurus, for example - I feel like it has to be a deliberate wiring. You’re telling me the flagship train of Austria singing “Do Re Mi,” the world famous song of the famously Austrian based The Sound of Music is entirely a coincidence?
Nice theory, but the “Do re mi” sound is from a German company (Siemens) and can/could also be heard on DB ICE power cars (underneath the sound of the blowers) which predate Taurus by several years.
 

Sad Sprinter

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I feel as though if, for whatever reason, a train manufacturer wanted to, they could somehow make the train produce a desired traction sound. The Taurus, for example - I feel like it has to be a deliberate wiring. You’re telling me the flagship train of Austria singing “Do Re Mi,” the world famous song of the famously Austrian based The Sound of Music is entirely a coincidence?

Apparently it was deliberate, it’s a Siemens inverter right? The Siemens equipment in Japan makes a similar noise
 

Bikeman78

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As I found out on here a while back, they may look similar but they are completely different units despite being under the Networker family. Even the doors are completely different.
I recall when they were new that there were a lot of problems getting the two types to work together.
 

MCR247

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I feel as though if, for whatever reason, a train manufacturer wanted to, they could somehow make the train produce a desired traction sound. The Taurus, for example - I feel like it has to be a deliberate wiring. You’re telling me the flagship train of Austria singing “Do Re Mi,” the world famous song of the famously Austrian based The Sound of Music is entirely a coincidence?
I don’t know about whether the Taurus sound was intentional, but I agree that manufacturers can change how trains sounds as I’m sure there used to be a video of a Taurus “singing” the Austrian National anthem or something for some national holiday
 

43096

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I don’t know about whether the Taurus sound was intentional, but I agree that manufacturers can change how trains sounds as I’m sure there used to be a video of a Taurus “singing” the Austrian National anthem or something for some national holiday
Siemens engineers have got “test mode” on ICE3 sets to play the German national anthem.
 

hwl

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I feel as though if, for whatever reason, a train manufacturer wanted to, they could somehow make the train produce a desired traction sound. The Taurus, for example - I feel like it has to be a deliberate wiring. You’re telling me the flagship train of Austria singing “Do Re Mi,” the world famous song of the famously Austrian based The Sound of Music is entirely a coincidence?
Nice theory, but the “Do re mi” sound is from a German company (Siemens) and can/could also be heard on DB ICE power cars (underneath the sound of the blowers) which predate Taurus by several years.
Apparently it was deliberate, it’s a Siemens inverter right? The Siemens equipment in Japan makes a similar noise
I don’t know about whether the Taurus sound was intentional, but I agree that manufacturers can change how trains sounds as I’m sure there used to be a video of a Taurus “singing” the Austrian National anthem or something for some national holiday
Siemens engineers have got “test mode” on ICE3 sets to play the German national anthem.
Entirely deliberate - Done by the Siemens Vienna works (also where the 450/444 and the LU2024 were / are mostly made), some other Siemens Vienna engineered products have a few notes of Mozart. Siemens don't just do stuff in Germany.

Before Siemens rebuilt the Krefeld works circa 15-17 years ago, lots more was assembled in Vienna but still lots of the engineering is done there.

(all extensively covered in previous threads - which the search function probably won't find!)
 

boiledbeans2

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VVVFD is the correct terminology most people get lazy and lose a few Vs (or need a TLA?)
VVVFD = Variable Voltage Variable Frequency Drive
VVFD = Variable Voltage & Frequency Drive
VFD = Variable Frequency Drive

In non-rail use, it's also commonly known as 'Variable Speed Drive' or simply 'Inverter Drive'.
I.e., in the first sentence of this wiki article:
A variable-frequency drive (VFD, or adjustable-frequency drive, adjustable-speed drive, variable-speed drive, AC drive, micro drive, inverter drive, variable voltage variable frequency drive, or drive) is [...]


Rail was one of the early main use cases of Vector control...

Have a look at a motor torque / rpm chart for a 3 phase drive fed a fixed frequency, then contemplate - give the shape of the curve they can only ever be slightly out of sync at worst, most of the time it works fine if you keep the wheel diameters on the bogie near enough matched.

For some direct Vector Control sub families e.g. Direct Torque Control - DTC (Siemens 1967) you need rotor position (and hence an encoder) for very low RPM operation (the maths has problems near zero unless you have some kind of rpm data, for trains this is equivalent to at or below toddler walking pace, luckily ground speed radar / axle encoders are a very helpful alternative) but for others e.g. indirect Field orientated control - FOC (BBC Mannheim 1970s) and later sub families e.g. DSR or ISR (used by ABB/Adtranz/Bombardier/Alstom) or MPC (Model predictive control) you do not need to know the rotor positions as you can very accurately infer the rotor position using electrical measurements and lookup tables (very microprocessor limited until the last 15 years), but for all you still still need to know the speed of the vehicle accurately to set the target frequency.

Originally with GTO and high costs it was multiple motors per inverter, non metro (e.g. LU typically being 1 inverter / 4 axles on a motor vehicle (with small motors) but 465 used 1 inverter/ bogie) but modern stock this century (e.g. Electrostar/Desiro onwards) has now swapped to 1 inverter per axle/motor which does indeed work slightly better. With IGBT the voltage can be higher and ideally lower current per device are better hence 1 inverter/motor became the logical choice with the swap to IGBT.

BBC Mannheim / Henschel (Kassel) [the rail part of BBC Mannheim and all Henschel Kassel later became parts of Adtranz, later Bombardier and now Alstom] tired Scalar in the DE2500 programme from 1965 onwards as Vector was still a theoretical concept at that point when that started as no one had done it in practice and decided it need to be Vector for rail and used DTC sub variant DSC (developed by BBC-Mannheim / TU Ruhr, (DSC side stepped Siemens DTC patents)) in the three prototypes in the early 1970s. In ~1973/4 they recognised that 1 inverter per bogie worked fairly well in practice for DTC, you just simply had to use the lower of the two rotor speeds from the rotary encoders on the motors on a bogie (and similarly for 3 axle bogies) and due to the shape of the motor torque / rpm curve the other motor will "automatically" do the right thing. This solution was rolled out on the DB 120 programme (BBC-Mannheim, Henschel, Siemens & Krauss Maffei) from 1977 (the last 120s were retired by DB in 2023) and many others since (including ICE1 and ICE2) till the IGBT 1 motor per inverter era.

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Thanks for the detailed explanation!

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I feel as though if, for whatever reason, a train manufacturer wanted to, they could somehow make the train produce a desired traction sound. The Taurus, for example - I feel like it has to be a deliberate wiring. You’re telling me the flagship train of Austria singing “Do Re Mi,” the world famous song of the famously Austrian based The Sound of Music is entirely a coincidence?

Yes, they can choose to generate whatever tones they wanted to.

I once got to work with an EV motor company. At one point, as geeky engineers, they were showing off their works. They jacked up one of the cars so that the wheels could spin freely, then got the motor/inverter to play 'The Imperial March' from Star Wars.

== Doublepost prevention - post automatically merged: ==

I don’t know about whether the Taurus sound was intentional, but I agree that manufacturers can change how trains sounds as I’m sure there used to be a video of a Taurus “singing” the Austrian National anthem or something for some national holiday

This is the video of the Austrian National Anthem:

 
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