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Magnetic Track Brakes for the British Main Line Network

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DerekC

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This thread is prompted by the following article in "Rail" online:

Magnetic track brakes 'would save lives', safety expert claims
A former Deputy Chief Inspector of Railways has called for magnetic track brakes (MTBs) to be fitted to British main line trains, in the wake of October 21’s collision at Talerddig in Wales.
Speaking to RAIL, safety expert David Keay said: “Over the years we would have saved quite a number of lives if British trains had been fitted with track brakes. Collisions such as Southall in 1997 and the more recent wheelslide incidents at Salisbury and Talerddig could have been avoided if the trains involved had been fitted with emergency track brakes. They should be thoroughly examined for use in the UK.
MTBs are a high-integrity standalone safety system. Their major advantage is that they provide an emergency brake that is independent of friction - they don’t depend on the railhead, which has been a critical factor in recent collisions. The additional costs are not that great, they’re available ‘off the shelf’ from established suppliers such as Knorr-Bremse, and they’re covered by an existing TSI . They are reasonably practicable to fit - especially on a standardised train platform such as the Stadler FLIRT, which is designed to have them. MTBs can be attached to the bogie frames of locomotives, to multiple units, and to coaching stock. When electrical current flows through a magnet coil, the magnet is attracted to the rail, clamping against the rails and decelerating the vehicle rapidly when applied in emergency situations.
While disc brakes or traditional tread brakes depend on creating friction directly onto the wheelsets, MTBs act directly on the rail. As a result, their effectiveness is not limited by wheel-rail contact, and environmental factors such as contamination of the rail and moisture have less influence on deceleration. A secondary benefit of MTBs is that they increase adhesion between the following wheels and the rail during the braking process, which allows the primary brake systems to work more effectively after deployment of the emergency brakes.
They have been in widespread use since the 1930s, but despite their proven efficacy they have never been adopted for UK main line use. And there remains a reluctance from some sections of the rail industry to introduce them. I get the impression that it’s a case of ‘not invented here’ in some quarters,” explained Keay.
“There’s a scepticism, particularly on the infrastructure side, about their effectiveness and their potential for damaging rails or interfering with signalling equipment. A track brake will not interfere with a track circuit the vehicle is occupying, since axles short across the rails and I cannot see a mechanism where they would interfere with axle counters. Clearly it all needs to be tested under many conditions, but why have they not started, or indeed spoken to existing users?”
Network Rail Engineering Director Martin Frobisher told RAIL: “I don’t think we have any objection to the principle. Quite the opposite, we would see the performance and safety benefit during autumn. We would just need to make sure that it’s properly engineered. There is obviously the potentially for this technology to create stray currents in signalling circuits or radio interference.
The electromagnets in MTBs remain inert until activated by the driver making an emergency brake application, so electromagnetic (EM) emissions should be limited to situations where there is an imminent threat of collision.”
MTBs are mandatory for passenger trains in Germany, Switzerland and Austria (among others), and have been mandatory in the UK for on-street running since 1906. All current British light rail and tram vehicles are fitted with MTBs, including Sheffield Supertram’s Class 399s and the new Transport for Wales Class 398 tram-trains for South Wales Metro. However, the Class 398/399s are not permitted to use their emergency MTBs when running on Network Rail tracks.
In 2016, the Rail Safety and Standards Board (RSSB) investigated MTBs and endorsed the development of a Railway Group Standard to enable their introduction in Britain. The research project did not identify any significant technical incompatibilities between MTB-equipped rolling stock and Network Rail infrastructure that cannot be mitigated. It also identified that an economic case exists for full-fleet fitting of MTBs as standard on all new rolling stock builds, although this is yet to occur.
Testing of light rail vehicles for the Nottingham and West Midlands Metro systems included extensive checks for EM interference from systems such as magnetic track brakes before the trams were permitted to run close to Network Rail infrastructure. In Nottingham and Birmingham, trams run just a couple of metres from NR tracks without any detrimental effect on adjacent systems.

Author: Ben Jones

Article available here:

https://www.railmagazine.com/news/2...rt claims&utm_medium=email&utm_source=adestra


Magnetic track brakes are clearly feasible and (as the article suggests) would deliver a safety benefit. What I doubt is that that, as David Keay implies, they pass the test of "reasonable practicability" based on the safety benefit alone. They will make rolling stock significantly more expensive and also probably cost a lot in infrastructure mitigation for a small gain in terms of fatalities saved - and the taxpayer will probably have to foot the bill. However (as the article also says) they also have a performance benefit in low adhesion conditions. That would make driving less stressful and automation of the driving task quite a lot easier on main line railways, and potentially deliver a capacity benefit as well. So worth considering - but the case needs to be carefully made.

What do others think?
 
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edwin_m

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This thread is prompted by the following article in "Rail" online:



Article available here:

https://www.railmagazine.com/news/2025/01/03/magnetic-track-brakes-would-save-lives-safety-expert-claims?utm_campaign=RAIL_weekly_newsletter_08_01_2025&utm_content=RAIL - Weekly Newsletter&utm_term=Magnetic track brakes 'would save lives', safety expert claims&utm_medium=email&utm_source=adestra


Magnetic track brakes are clearly feasible and (as the article suggests) would deliver a safety benefit. What I doubt is that that, as David Keay implies, they pass the test of "reasonable practicability" based on the safety benefit alone. They will make rolling stock significantly more expensive and also probably cost a lot in infrastructure mitigation for a small gain in terms of fatalities saved - and the taxpayer will probably have to foot the bill. However (as the article also says) they also have a performance benefit in low adhesion conditions. That would make driving less stressful and automation of the driving task quite a lot easier on main line railways, and potentially deliver a capacity benefit as well. So worth considering - but the case needs to be carefully made.

What do others think?
I think there is a potential case to be made here, particularly if there can be benefits like approaching open crossings at higher speeds and perhaps even line of sight operation on a few routes. This would be for rural routes such as those operated by Greater Anglia FLIRTs, which are also some of those most likely to encounter poor adhesion. I can't see them being possible to retrofit on vehicles that weren't designed to take them.

Note that not affecting a track circuit two metres away is very different from not affecting a track circuit the train is actually standing on. I was involved in such a measurement for the Croydon trams and the magnetic field reduced quite rapidly a short distance from the activated brake, but going down from two metres to a few millimetres is a big change. There may also be some confusion here between true electromagetic brakes, fitted to trams but not I believe to higher speed trains, and eddy current brakes. The latter work by inducing electric currents in the rail itself from coils sitting a short distance above it, so there would be much more concern about whether these can create wrong side failures in track circuits. Germany and countries that follow their practices tend to have different track circuit types that are more tolerant to interference than some of the older ones seen in the UK.
 

Harpo

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And the impact of huge magnetic fields on track circuits, axle counters, cables run under rails etc., is what?
 

edwin_m

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And the impact of huge magnetic fields on track circuits, axle counters, cables run under rails etc., is what?
Probably not much, but extremely difficult to prove this for all combinations of equipment type, relative position, credible faults etc.
 

DanNCL

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They’ve been used on part of the National Network for over 20 years now as the Metrocars that run on the Durham Coast line to Sunderland have them, as do the incoming 555s. As far as I know it’s never caused any infrastructure issues.
 

bahnause

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Quite optimistic, these experts.

Active magnetic track brakes can certainly lead to interference with axle counters and other signaling equipment if they are insufficiently shielded, especially in older infrastructure systems.

Magnetic track brakes are not mandatory for passenger trains in Austria, Germany or Switzerland. Many trains run without them.
The bogies must not only be suitable for the magnetic rail brakes in terms of space, the force must also be transferred to the carriage (longitudinal and lateral forces). Many retrofitted vehicles were designed for magnetic rail brakes from the outset. On other vehicles, retrofitting failed due to the inadequate structure of the bogies, the forces acting on them or the space required. Battery voltage and compressed air (or another system for raising/lowering the brakes) must also be available.
Magnetic rail brakes can increase safety, but are not always easy to retrofit. I also don't see any application outside of an emergency braking system, as the wear on the brake and the rail is far too high for this and the braking force cannot be regulated.
Due to the high forces of such a brake, it is no longer active below 40-50 km/h (as I know it from Switzerland, Germany and Austria) on mainline trains.
 

DerekC

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There may also be some confusion here between true electromagetic brakes, fitted to trams but not I believe to higher speed trains, and eddy current brakes. The latter work by inducing electric currents in the rail itself from coils sitting a short distance above it, so there would be much more concern about whether these can create wrong side failures in track circuits. Germany and countries that follow their practices tend to have different track circuit types that are more tolerant to interference than some of the older ones seen in the UK.
You mention a very good point about the difference between electromagnetic brakes and eddy current brakes. Electromagnetic brakes are only used (as far as I know) for trams capable of street running at speeds up to about 30mph. They can have quite severe effects on standing passengers, with high jerk rates and high brake rates - up to three or four times the 1 m/s/s that a main line train can normally achieve. Also I think the brake itself can't stand application from higher speeds without overheating due to the energy dissipated at the railhead. There was an earlier thread about eddy current brakes here:

https://www.railforums.co.uk/thread...great-britain-use-eddy-current-brakes.224359/

And the impact of huge magnetic fields on track circuits, axle counters, cables run under rails etc., is what?
The article referenced in the OP talks about that.
 

hexagon789

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Magnetic track brakes are not mandatory for passenger trains in Austria, Germany or Switzerland. Many trains run without them.
Perhaps you can advise on current regulations, but an contemporary article written when the Rheingold started running at 200km/h in the 1960s mentioned that German rules required disc brakes for 160km/h running and disc and track brakes for 200km/h running. Lack of both these features restricted operations to the, at the time, normal 140km/h ceiling.

I forget the magazine that mentioned those details, I'd guess a Modern Railways issue from the 1960s but it could've been the Railway Magazine I suppose.
 

edwin_m

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Electromagnetic brakes are only used (as far as I know) for trams capable of street running at speeds up to about 30mph.
Typical maximum speed for trams is 45mph to 50mph, and the track brakes work up to that speed. I don't believe any trams get above 30mph on street sections in the UK, but they do on reserved track.
 

hexagon789

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Electromagnetic brakes are only used (as far as I know) for trams capable of street running at speeds up to about 30mph. They can have quite severe effects on standing passengers, with high jerk rates and high brake rates - up to three or four times the 1 m/s/s that a main line train can normally achieve.
Tyne and Wear Metrocars, which run at up to 80km/h (50mph) have them.
 

30907

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Due to the high forces of such a brake, it is no longer active below 40-50 km/h (as I know it from Switzerland, Germany and Austria) on mainline trains.
So it would (theoretically) have been used at Tunnel Junction but possibly not at Talerddig?
 

bahnause

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So it would (theoretically) have been used at Tunnel Junction but possibly not at Talerddig?
They would have improved braking performance at higher speeds and probably(?) prevented a crash or at least reduced the speed a bit more.
Perhaps you can advise on current regulations, but an contemporary article written when the Rheingold started running at 200km/h in the 1960s mentioned that German rules required disc brakes for 160km/h running and disc and track brakes for 200km/h running. Lack of both these features restricted operations to the, at the time, normal 140km/h ceiling.
The german regulations are based on the fixed 1000m stopping distance between signals. I'm not entirely sure, but I think you need the magnetic track brakes for 160km/h running with conventional signalling. You can still run a train without them, but at lower speeds.
 

Dr Hoo

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Can anyone give examples of diesel trains (especially DMUs) with electromagnetic brakes?

Not being an engineer I’m having difficulty in imagining where the extra electrical energy to operate the brakes would come from.
 

hexagon789

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The german regulations are based on the fixed 1000m stopping distance between signals. I'm not entirely sure, but I think you need the magnetic track brakes for 160km/h running with conventional signalling. You can still run a train without them, but at lower speeds.
Thank you, I always thought the 1000m signal braking distance must be quite restrictive.
 

bahnause

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Can anyone give examples of diesel trains (especially DMUs) with electromagnetic brakes?

Not being an engineer I’m having difficulty in imagining where the extra electrical energy to operate the brakes would come from.
I can't think of a DMU in germany without them. The energy comes from the battery.
 

Taunton

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And the impact of huge magnetic fields on track circuits, axle counters, cables run under rails etc., is what?
Why has there never been concern about diesel-electric locomotives with huge currents to the traction motors impacting on track circuits?
 

AM9

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Why has there never been concern about diesel-electric locomotives with huge currents to the traction motors impacting on track circuits?
Because the leakage magnetc field from a traction motor can largely be contained within the structure of the casing, (which is part of increasing the efficiency of the motor). There have been electric trains running on circuited track for over 100 years and designing in the necessary magnetic immunity is a matter of course. In modern times, immunity of electronic circuits from EMP is often embodied in desgns, so the leaked field from a large traction motor is relatively well established good design practice.
 

stuu

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And the impact of huge magnetic fields on track circuits, axle counters, cables run under rails etc., is what?
Less than the impact of crashing into another train? You would hope that emergency brakes would be used incredibly rarely after all
 

507 001

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speeds up to about 30mph

M5000 track brakes will, and regularly do, work from 50mph down to a stand.

Interestingly, they don’t feel too severe until you get down to about 10mph, at which point you really do feel like you’re stopping quickly.
 

unlevel42

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I hope this technology has moved since a Blackpool tram I was on in about 1963, dropped its (electro?)magnet on the track and stopped instantly(but not me, as I carried on moving at 5mph until I embedded myself in one of the conductors). Later I used to visit the gouge in the track. I can remember dust everywhere, someone being taken away in an ambulance and St John Ambulance people dropping their collecting tins and rushing from their caravan. The medical treatment for the banged heads, twists and scrapes was a free deckchair and a cup of tea(orange squash for me). As I was 8 and allowed to watch but not to get on a tram by myself, I never told my family.

Two decades later I was working at Edgar Allen Engineering in Sheffield where we made the new spring turnouts at the same location (about 1978).
 

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Having seen the M5000 magnetic brakes regularly used, whilst they work and stop on a tuppence, the vehicle is light enough to use them on sort-of safely... I say that having been catapulted like a Garfield car-window toy stuck to the glass behind the driver on many occasions.

Put this on a UK heavy rail train, I can see one eventually derailing and/or breaking the track.
 

Fragezeichnen

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Put this on a UK heavy rail train, I can see one eventually derailing and/or breaking the track.

Yet they are fitted as standard throughout the rest of Europe with no problems whatsoever. What is so special about British trains?
 

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I think they are a very good idea.

The RSSB has studied this and concluded that infrastructure mitigation spending would be comparatively small.
Certainly it would be cheaper than any other option for dealing with low adhesion conditions.

EDIT: RSSB 'Enabling Magnetic Track Brakes on GB mainline railway (T1099)' dealt with this.
Fully agree. RSSB use the phrase 'assured stopping' which seems a great aspiration for emergency retardation. In my view, the most likely signalling impact is an axle counter miscount due to additional metal masses in the flange area at a sensor, but only when the brakes are being deployed in an emergency. That would be self protecting, even if the train subsequently left the rails, as a miscount leaves a train detection section in the occupied state.

RSSB has created a new standard for the technology:
RIS-2710-RST Iss 1
Magnetic Track Brakes

Synopsis
This document sets out requirements for driver-actuated magnetic track brakes fitted to rail vehicles used on the GB mainline railway.

Summary Of Changes
A GB specific standard for magnetic track brakes has not previously been available for users considering equipping vehicles with them and using them on the GB mainline railway. RIS-2710-RST sets out Industry agreed requirements for the installation of magnetic track brakes for use as a driver-actuated supplementary brake.
 

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Yet they are fitted as standard throughout the rest of Europe with no problems whatsoever. What is so special about British trains?
I recall a boss of DB caused much hilarity last year by saying "we aspire to have a punctual and reliable system.. like the UK". Now, we're not perfect, but the three countries in Europe using MTBs are also far from perfect.

In principle, something needs to be done after the adhesion crashes and incidents, however a braking system like this has to be extensively tested - not just purchased in modular format and fitted.

My concern may be pie in the sky, but I've seen the force these can stop with. Let's say, the EM braking in a seven coach train, vehicle three and four's MTBs either failed to respond or responded with a delay, the extreme braking force of the MTBs in vehicles two and five either side could be enough to destabilise the train.
 

HSTEd

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Fully agree. RSSB use the phrase 'assured stopping' which seems a great aspiration for emergency retardation. In my view, the most likely signalling impact is an axle counter miscount due to additional metal masses in the flange area at a sensor, but only when the brakes are being deployed in an emergency. That would be self protecting, even if the train subsequently left the rails, as a miscount leaves a train detection section in the occupied state.

RSSB has created a new standard for the technology:
The RSSB noted that a multiple unit using MTBs will significantly improve traction for the axles towards the rear of the train by scrubbing the railhead.
This effect grows with each additional track brake.

I do wonder what the implications for the RHTT and vegetation control budgets would be if adhesion ceased to be a major safety issue.
The current apparatus is clearly very expensive, and some vegetation control would be necessary regardless, but I can't help but feel ther would be savings.
 

MarkyT

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The RSSB noted that a multiple unit using MTBs will significantly improve traction for the axles towards the rear of the train by scrubbing the railhead.
This effect grows with each additional track brake.
Perhaps cab car leading bogies would be the best minimum installation for an MU. Modern designs deliberately weight these bogies more since Polmont. Stadler FLIRTs put electrical cabinets directly over these bogies, which are powered, so also carry the traction motor weight. Having MTBs on these would ensure all subsequent axles have a better chance of getting a grip.
I do wonder what the implications for the RHTT and vegetation control budgets would be if adhesion ceased to be a major safety issue.
The current apparatus is clearly very expensive, and some vegetation control would be necessary regardless, but I can't help but feel ther would be savings.
Activity might be concentrated more on areas where slipping under power occurs, constraining acceleration, and for visibility of signals and signs. Critical braking areas, while representing lower risk with MTBs, probably shouldn't be ignored completely though. Operationally, having the technology on all trains might allow running with fewer restrictions if a scheduled treatment run had been missed for some reason at the height of leaf-fall.
 

mike57

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There is obviosly a potential to stop a train more quickly than is possible using convential braking.

So how are they deployed, does it form part of the normal brake application, would it be automatic when systems recognise that normal wheel/rail adhesion has been lost or is there an 'oh ****' lever or button in the cab which the driver operates when they realise that they are in trouble, or some combination of the above.

How do they cope with operation over points? Do the gaps cause a problem.

And another related thought, was adhesion as much of an issue when rolling stock was tread braked, could rolling stock have a proportion of tread brakes?

Obviously anything that improves safety is a good thing but if it then encourages riskier behaviour "because I always have the track brake" then the benefit is at least partly lost.
 

hexagon789

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So how are they deployed, does it form part of the normal brake application, would it be automatic when systems recognise that normal wheel/rail adhesion has been lost or is there an 'oh ****' lever or button in the cab which the driver operates when they realise that they are in trouble, or some combination of the above.
Usually the track brakes operate when the brake controller is placed in the emergency position.

And another related thought, was adhesion as much of an issue when rolling stock was tread braked, could rolling stock have a proportion of tread brakes?
Plenty of low adhesion incidents with tread brakes. More importantly you can't get the same high deceleration rates throughout the speed range as with disc brakes - 125mph running on what was normally 100mph signal spacing was only possible with disc brakes in the UK, and that is similar across the world when they started regularly running at speeds greater than 140/160km/h, depending on local rules/conditions.

You could have mixed tread and disc brakes to perhaps get the best of both types, some of the passenger cars built by Budd in the US for private railroads in the 50s were specified with disc and tread-braked trucks (bogies).
 
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